Craig Burge, our Head Brewer, looks on during the brewing
process. From left to right in the picture the equipment is:
- MASHING - After the water is heated
in the kettle, the malted grain is milled and added (right where Craig
is); making the "mash". During the "mashing period"
the starches in the grain are converted by enzymes into sugar. Later,
during fermentation, these sugars will be converted into alcohol.
- LAUTERING - After mashing is completed,
the liquid (wort) must be separated from the spent grain. This is
accomplished by dumping the mash into the "lauter tun" (the
large, stainless steel vat right next to the platform), allowing the
wort to flow through a screen near the bottom of the tun while keeping
the grain on top. The wort is dumped back into the brew kettle. The
spent grain is removed and sold as cattle feed.
- KETTLE BOIL - While the wort is being
pumped into the brew kettle (the tank at the extreme right of the
picture) it is heated to bring a full kettle of wort to a temperature
of 212oF (boiling). The "boiling period" will
last about 1.5 hours. During this time, the hops are added in three
separate batches. Hops are used to give beer its characteristic bitterness
of flavor and also enhance the "aromatic quality" of the
finished product. Hops are also a natural preservative.
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