Brewing Process

If properly handled, shelf life is a minimum of 3 - 4 months.The date of bottling is printed on the neck of every bottle. Note, this is not the date at which it ends it's shelf life, but rather the date at which it begins it's shelf life.

MASHING

After the water is heated in the kettle, the malted barley is milled and added making the "mash". During the "mashing period", the starches in the grain are converted by enzymes into sugar. Later during fermentation, these sugars will be converted into alcohol.

LAUTERING

After mashing is completed, the liquid (wort) must be separated from the spent grain. This is accomplished by dumping the mash into the "lauter tun", and allowing the wort to flow through a screen near the bottom of the tun while keeping the grain on top. The wort is then pumped back into the brew kettle. The spent grain is shoveled out and sold as protein-rich cattle feed. 

KETTLE BOIL

While the wort is being pumped into the brew kettle it is heated to bring a full kettle of wort to a temperature of 212o F. The "boiling period" will last about 2 hours. During this time, the hops are added on three separate occasions. Hops are used to give beer its characteristic bitterness and flavor and also enhance the aromatic quality of the finished product. Hops are also a natural preservative.

FERMENTATION

After boiling, the wort is filtered, chilled and introduced into a "primary fermenter". It is at this time that the yeast is added to the chilled wort and fermentation begins. During fermentation the yeast converts sugars in the wort into alcohol and CO2. The fermentation period lasts about a week. After the beer is fermented, it is transferred to a lagering (storage) tank.

LAGERING

The beer is allowed to age in the "lagering" tank from 3-12 weeks. During this time a secondary fermentation takes place providing natural carbonation as a primary benefit. This allows the flavors and aromas to come together to insure a properly "balanced" flavor profile.

FILTRATION

Beer is filtered to remove any remaining yeast and to insure that it will appear clear or "bright". An example of this is our Special Amber.

PACKAGING

The finished product is then bottled or kegged and shipped to our distributors for sale and consumption.